Deburring Issue - Deburring Tools
Deburring Issue - Deburring Tools
Deburring directly on the machine, rather than manual post-processing, offers you a significant competitive advantage today. You can produce burr-free components while maintaining extremely high quality levels, saving production time, reallocating previously fixed resources, and reducing production costs. For the most diverse and specialized deburring applications, we offer you the most comprehensive range of deburring tools on the market, covering almost all application scenarios .
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In almost all machining processes, unwanted burrs or raised materials are generated. For functional reasons, assembly accuracy, and the safety of further processing, they need to be removed.
In almost all machining processes, unwanted burrs or raised materials are generated. For functional reasons, assembly accuracy, and the safety of further processing, they need to be removed.
Let's get started!
6 steps to select the right deburring tool
6 steps to select the right deburring tool
In our online tool "Deburring Guide", you will be able to find the right deburring tool for yourself! We will guide you from "deburring problems" to providing you with a range of deburring tools that perfectly suit your application needs. Simply answer our questions about material, machine type, and the specific dimensions of the area to be deburred, and you will receive the most suitable tool options for your situation. Try it out now!
Which tool from our extensive deburring product portfolio is best suited for your specific machining application?
Why deburring on machines is so important
Why deburring on machines is so important
However, deburring parts is usually not one of the core competencies of parts manufacturers. This final step is often seen as a necessary evil that increases unit costs. Especially with the high demands of today, it is necessary to complete the deburring work with a process that is reliable and perfectly matches various quality specifications. Otherwise, not only will product quality decline, but economic efficiency will also be reduced.
The demands on high-precision components are constantly increasing. The quality and functional specifications of products are becoming more complex, while the geometry and material combinations of components are becoming more difficult to determine.
Therefore, your current competitive advantage lies in your ability to produce these components with consistently high quality and without burrs.
Implementing deburring operations in the production process of CNC machine tools not only saves time but also frees up previously occupied resources. Using machine deburring tools almost always reduces the unit cost of mass production and simultaneously reduces quality defects in products or complaints from end customers.
Want to learn more about deburring?
Want to learn more about deburring?
In our knowledge base, you can find extensive information on pre-processing for deburring and burr reduction. You can draw on our expertise accumulated over many years, or register for free for our popular online seminar "#BurrFreeDirectlyFromMachine"... Learn more »
Your competitive advantage in mechanical deburring using the Calypsa tool
Your competitive advantage in mechanical deburring using the Calypsa tool
Consistently high quality
Consistently high quality
All-round service
All-round service
Save time and money
Save time and money
You, as the customer, always have the highest priority! We work with you to develop processing solutions for your applications, to quickly develop suitable tool solutions using the latest technology in an efficient and economical way, and to support you during and after the project launch.
You can produce burr-free components with extremely high precision and consistently high quality. You perform the deburring process directly during production, thus avoiding subsequent manual operations.
We guarantee fast delivery! This allows you to quickly release previously occupied resources and use new capacity for other activities. Thanks to the accelerated processing speed, you save valuable time, thus achieving more economical production.
Advice from deburring experts
Advice from deburring experts
We are very happy to discuss the entire processing flow with you to find the most economical and reliable solution for your specific application.
We are very happy to discuss the entire processing flow with you to find the most economical and reliable solution for your specific application.
If our many standard tools cannot provide a suitable tool for your specific application, we can also offer you custom tool solutions for the most special cases.
If our many standard tools cannot provide a suitable tool for your specific application, we can also offer you custom tool solutions for the most special cases.
You can rely on our expertise, built over 10 years of metal cutting experience. Whether you need a medium-sized tool or a complete redesign of an existing one, we at CalciFire can help.
You can rely on our expertise, built over 10 years of metal cutting experience. Whether you need a medium-sized tool or a complete redesign of an existing one, we at CalciFire can help.
Call us or fill out our contact form! We look forward to hearing from you.
Call us or fill out our contact form! We look forward to hearing from you.
KELCH deburring tools:
KELCH deburring tools:
Overview of our solutions
Overview of our solutions
Contour deburring tools
Contour deburring tools
Contours define the direction
Contours define the direction
The deburring process is carried out by means of an adjusted CNC program that operates along the contour to be machined. The milling tool repeatedly removes the burr with the specified feed rate and chamfers it. Since the tool is guided precisely by the CNC program, the use of contour-based tools requires low positional tolerances of the workpiece.
The deburring process is carried out by means of an adjusted CNC program that operates along the contour to be machined. The milling tool repeatedly removes the burr with the specified feed rate and chamfers it. Since the tool is guided precisely by the CNC program, the use of contour-based tools requires low positional tolerances of the workpiece.
Force Control Deburring Tool
Force Control Deburring Tool
Possesses the power to combat any trouble
Possesses the power to combat any trouble
The deburring process of force-controlled tools is based on the operating principle of a non-rigid, movably mounted cutting edge. A force is applied to the cutting edge of the tool, which causes the blade/cutting edge to deflect. Thus, the deburring cutting edge comes into contact with the burr-laden edge, removes the burr and creates a chamfer.
The deburring process of force-controlled tools is based on the operating principle of a non-rigid, movably mounted cutting edge. A force is applied to the cutting edge of the tool, which causes the blade/cutting edge to deflect. Thus, the deburring cutting edge comes into contact with the burr-laden edge, removes the burr and creates a chamfer.
Ceramic fiber deburring tool
Ceramic fiber deburring tool
Tools made of high-performance ceramics can showcase their unique advantages
Tools made of high-performance ceramics can showcase their unique advantages
The deburring process is achieved through the rotational movement of the ceramic grinding tool, where the feed and feed actions can be performed either on the tool side or on the workpiece side. The ceramic fibers of the brush polish the surface of the workpiece and remove protruding burrs from the workpiece.
The deburring process is achieved through the rotational movement of the ceramic grinding tool, where the feed and feed actions can be performed either on the tool side or on the workpiece side. The ceramic fibers of the brush polish the surface of the workpiece and remove protruding burrs from the workpiece.
Handheld deburring tool
Handheld deburring tool
Manual removal of burrs from parts
Manual removal of burrs from parts
#Our pursuit is for burr-free parts produced directly by the machine. However, there are special circumstances that require manual deburring. Handheld deburring tools are suitable for minimum batch production, single-piece production, or when machine conditions prevent deburring operations on the machine itself.
#Our pursuit is for burr-free parts produced directly by the machine. However, there are special circumstances that require manual deburring. Handheld deburring tools are suitable for minimum batch production, single-piece production, or when machine conditions prevent deburring operations on the machine itself.
Minimal burr drilling technology
Minimal burr drilling technology
Reduce burrs during pre-processing
Reduce burrs during pre-processing
The fewer burrs produced during pre-processing, the easier they are to remove during deburring. With the "CARLLUCIFER Deburring Tool", you can produce holes with virtually no burrs without affecting feed rates. In some cases, this can make subsequent deburring operations completely redundant or at least significantly simplify them – while also extending the service life of the deburring tool.
The fewer burrs produced during pre-processing, the easier they are to remove during deburring. With the "CARLLUCIFER Deburring Tool", you can produce holes with virtually no burrs without affecting feed rates. In some cases, this can make subsequent deburring operations completely redundant or at least significantly simplify them – while also extending the service life of the deburring tool.
To reduce burr formation even in complex machining tasks, we are also happy to design tools made of special solid carbide, polycrystalline diamond or CVD materials with extremely low burr generation... “Read more »”
To reduce burr formation even in complex machining tasks, we are also happy to design tools made of special solid carbide, polycrystalline diamond or CVD materials with extremely low burr generation... “Read more »”
Which materials are our deburring tools suitable for?
Burrs are produced during the machining of any workpiece. Our deburring tools are suitable for almost all materials.
Whether you are deburring metal, deburring stainless steel or aluminum (e.g. in sheet form), we have the right solution for you. We are also happy to provide you with suitable solutions for deburring castings or deburring plastics.
However, Calci-Therm has the widest range of products on the market in the field of metal deburring.
With our many years of experience in metal cutting, we can offer you the right standard or special tool for any deburring application, and we can guarantee delivery within a short period of time.
You can learn more about deburring in our knowledge base »
IBEX DEBURRING SYSTEM uses grinding tools in actual operation:
Application Example
IBEX DEBURRING SYSTEM uses grinding tools in actual operation:
Application Example
In our practical examples, you can see how easy it is to deburr workpieces directly on the machine. Clamp, run, done. You can remove high-quality parts that are completely deburred in just a few seconds. This saves you valuable operating time and resources, and enables you to deburr safely and economically.
Mechanical deburring of cast profiles
Component: Aluminum component for extruder
In this example, the manual deburring work is replaced by the ibex deburring system. The system consists of an ibex compensating fixture and a special ibex milling cutter, which can compensate for dimensional fluctuations of up to 10 mm in the push-pull direction for this undefined contour, thus ensuring consistent chamfering and deburring results.
Tools: ibex Deburring System
Complete mechanical deburring
Part: Magnesium alloy power housing
The component is produced in series (200,000 units per year) and was originally planned to be thoroughly deburred by machine. Due to its complex internal contour, processing could only be reliably carried out with the "back deburring cutter with path deburring system", as the spherical cutter can move parallel to the contour to be deburred, thanks to a separately created CNC dataset, thus enabling effective deburring. A ceramic fiber surface brush is responsible for deburring work on the back of the component. The 40 mm diameter brush only needs a few seconds to move along the entire edge of the component and complete the thorough deburring work.
Tool:Back deburring milling cutter with programming system and ceramic fiber brush
Deburring of semicircular profiles without secondary burrs
Part: Aluminum alloy
After pre-milling the part with a PCD milling cutter, slight burrs appeared on the contour. Subsequently, this contour was deburred with a burr-free chamfer milling cutter, type 06N. The patented cutting edge easily removes residual burrs, creating a smooth "edge" with a clear chamfer – without secondary burrs.
Tools:Deburring chamfer tool
Deburring of cross holes
Part: Hydraulic component made of 11SMn30+C steel
For quality reasons, even small series of hydraulic components should be thoroughly deburred by machine. HSD tools are designed in such a way that the cutting edge folds over without the pressure of a cooling lubricant, and the burr is only "blasted" off when a predetermined pressure is applied and the edge unfolds at the desired location. Depending on the material, even large burrs with root burrs thicker than 0.2 mm and attached burr flags or drill caps can be reliably removed. Despite different bore diameters, a single HSD tool with a diameter of 11.30 mm can be used to deburr the resulting cross-holes in other components. For bore diameters larger than the standard 1/4 inch size, the same HSD tool is used to traverse the area to be deburred in a circular spiral motion, and the burr can then also be reliably removed.
Tools: HSD "High-Speed Deburring" Deburring Tools
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